Projects

Our work

Real deployments, real results. Here's what we've built.

NexaTech Solutions

DWS Conveyor System

Inline Dimensioning, Weighing, and Scanning integration with automated conveyor lines — seamlessly connected to WMS/ERP via real-time API communication.

Scope

3D laser profiling and inline dynamic weighing
Multi-sided barcode scanning with omnidirectional cameras
Integrated protective canopy with touchscreen HMI
Real-time WMS/ERP API integration

Results

Fully automated data capture pipeline eliminating manual measurement, achieving ±5 mm dimensioning and ±10 g weighing accuracy.

NexaTech Solutions

PVC Conveyor System

Inclined and flat PVC belt conveyors designed for smooth parcel movement across warehouse zones with variable speed control.

Scope

High-friction PVC/rubber surface belt conveyors
Inclined and decline belt sections
Variable speed VFD control integration
Multi-tier and dual-track configurations

Results

Reliable material flow across elevation changes with adjustable speed from 0.5 m/s to 2.0 m/s.

NexaTech Solutions

3D Sorter

Multi-directional, high-density sorting system featuring spiral chutes, automated sortation gates, and cross-belt diverters for fulfilment centres.

Scope

Multi-level spiral chute design and fabrication
Automated sortation gates with high-speed diverters
Cross-belt and tilt-tray sorter integration
Zone-based routing with PLC logic

Results

Processing 3,000+ parcels per hour across multiple sort destinations with zone-based routing.

NexaTech Solutions

Static DWS

Stationed profiling system with protective canopy for manual and semi-automated parcel dimensioning, weighing, and barcode scanning.

Scope

Static DWS station with overhead 3D laser scanners
Integrated weighing platform with load cells
Protective red powder-coated canopy enclosure
Touchscreen HMI for operator interface

Results

Certified L × W × H and weight capture in a single pass, connected to warehouse management systems.

NexaTech Solutions

Roller Conveyor System

Powered and gravity roller conveyors designed for heavy tote and carton handling in high-throughput warehouse environments.

Scope

Powered roller conveyor lines with galvanized steel rollers
Gravity roller sections for accumulation zones
Anodized aluminum frame construction
Merge and divert modules

Results

Robust tote handling system with minimal maintenance requirements and high uptime.

NexaTech Solutions

Conveyor System with API Integration

Smart conveyor system seamlessly integrated with WMS/ERP via real-time APIs for automated parcel tracking and routing decisions.

Scope

Conveyor line design with smart routing logic
RESTful API development for WMS/ERP connectivity
PLC-based control with touchscreen HMI
Real-time parcel tracking and data pipeline

Results

End-to-end automated material flow with live system-to-system communication and zero manual data entry.

Shree Maruti

Warehouse Automation

Designed and deployed a fully integrated warehouse automation system — PLC-based control, custom software, API layer, and PPTL integration — for one of India's fastest-growing logistics companies.

Scope

PLC-based control systems for conveyor and sortation lines
Custom warehouse management software
API development for system-to-system communication
PPTL (Put-to-Light) integration for order fulfilment

Results

System operational and handling daily parcel volumes with reduced manual intervention and improved sorting accuracy.